IPG Photonics Corporación
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Laser Seam Stepper

The Laser Alternative to Resistance Spot Welding

Resumen general
Contáctenos
Soldadura-Icono

60 mm/s

Welding Speed

Ultracompacto

675 lbs

Clamping Force

Wobble-Welding-Icon

Up to 40 mm

Seam Length

The Laser Seam Stepper system is a dedicated solution for overlap welding of different materials such as aluminum, stainless steel, and coated or hot formed steel.

Created by IPG as a faster and more flexible alternative for resistance spot welding, this system provides consistent weld quality at reduced operating costs.
  • Imagen IPG
  • Imagen IPG
Soldadura-Icono

60 mm/s

Welding Speed

Ultracompacto

675 lbs

Clamping Force

Wobble-Welding-Icon

Up to 40 mm

Seam Length

The Laser Seam Stepper system is a dedicated solution for overlap welding of different materials such as aluminum, stainless steel, and coated or hot formed steel.

Created by IPG as a faster and more flexible alternative for resistance spot welding, this system provides consistent weld quality at reduced operating costs.

High-Efficiency, High-Quality Overlap Welding

The laser seam stepping (LSS) process produces welds up to 3X stronger than resistance spot welding with faster and easier part fixturing requirements. Higher strength welds allow product engineers to design lighter weight parts, reducing material and processing costs. Laser seam stepping is a virtually wear-free process with no electrodes to replace, allowing for virtually no tool downtime.
 
Laser Seam Stepper systems feature integrated process monitoring to minimize scrap and improve yield. For industries like automotive, farm and industrial equipment, white goods, and aerospace, IPG Laser Seam Steppers provide consistent, high-strength welds.
 
 

Superior Overlap Welding

More manufacturers across every industry are turning to laser welding as they come to rely on process benefits offered only by laser technology.
 
The Laser Seam Stepper simplifies the laser overlap welding process by integrating an IPG fiber laser with a clamping tool to weld and clamp simultaneously.

  • Shear Strength

  • Cross-Tension Strength

  • Cost

  • Flexibilidad del proceso

Traditional

Spot Welding

  • Shear StrengthLow

  • Cross-Tension StrengthLow

  • CostHigh

  • Process FlexibilityAverage

Laser Seam Stepper

Overlap Welding

  • Shear StrengthHigh

  • Cross-Tension StrengthHigh

  • CostLow

  • Process FlexibilityHigh

"With Laser Seam Stepper we get higher strength welds at lower cost and shorter cycle time than traditional resistance spot welding. With no consumables to replace and easy line integration, this is our process of choice."

Trabaje con nuestro equipo de ingeniería para descubrir la solución láser que mejor se adapte a sus necesidades.

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Nuestros ingenieros de aplicaciones, desarrolladores y científicos están disponibles en docenas de centros de aplicaciones IPG de última generación en todo el mundo para ayudar en todo lo necesario, desde el desarrollo y la optimización de procesos hasta la producción a gran escala.

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The Laser Seam Stepper features an IPG fiber laser, beam delivery head, and system controller seamlessly integrated into one cohesive system.

Simplified Laser Welding Integration

Laser Seam Stepper is a fully integrated welding system complete with IPG fiber laser, beam delivery head, and system controller. The choice of C-Gun and Picker process heads are compatible with either two-side or single-side clamping access and enable control and monitoring of clamping forces. This fully-automated system is easily integrated with all typical industrial robots.

Laser Seam Stepper System Specifications

Laser Seam Stepper
Laser Seam Stepper
Main Beam Output Power
up to 3.5 kW
Spot Size
0.25 to 0.6 mm
Max Welding Seam Length
40 mm
Wobble Amplitude
±1 mm
Wobble Frequency
0 to 30 Hz
Wobble Speed
up to 60 mm/s
Welding Head Clamping Force
Single-Sided: 0.3 to 1 kN
Double-Sided: 0.8 to 3 kN
Controller Dimensions
608 L x 808 W x 1335 H mm
Láser y emisión de rayos
Fuente láser IPG
Seleccionado para la aplicación Best Match
Welding Beam
Single or Trifocal
Cabezal de emisión de haz
Single-Sided Clamping Head
Double-Sided Clamping Head
Más información
Laser Seam Stepper
Laser Seam Stepper
Main Beam Output Power up to 3.5 kW
Spot Size 0.25 to 0.6 mm
Max Welding Seam Length 40 mm
Wobble Amplitude ±1 mm
Wobble Frequency 0 to 30 Hz
Wobble Speed up to 60 mm/s
Welding Head Clamping Force Single-Sided: 0.3 to 1 kN
Double-Sided: 0.8 to 3 kN
Controller Dimensions 608 L x 808 W x 1335 H mm
Láser y emisión de rayos
Fuente láser IPG Seleccionado para la aplicación Best Match
Welding Beam Single or Trifocal
Cabezal de emisión de haz Single-Sided Clamping Head
Double-Sided Clamping Head
  Más información

Las especificaciones anteriores representan configuraciones estándar del sistema. IPG puede ofrecer especificaciones personalizadas bajo pedido.

La disponibilidad de los productos puede variar según la región.

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¿Cómo podemos ayudarle?

Tanto si necesita un sistema láser con especificaciones personalizadas como si simplemente desea obtener más información sobre el procesamiento láser, un experto en soldadura láser de IPG está a su disposición para ayudarle a encontrar la solución láser que necesita.