High-Speed Production Process
The unmatched capabilities of IPG lasers, combined with systems designed specifically for battery module production, enables welding that is high-speed, high-quality, and with low heat input into sensitive components.
- Inicio
- Soluciones
- Soluciones de fabricación para la movilidad eléctrica
- Soldadura de barras colectoras
Battery Busbar Welding
For all battery cell technologies, whether cylindrical, prismatic, or pouch, conductive busbars are used to connect individual cells into modules. Laser welding enables the creation of busbar-to-cell connections that meet critically important electrical performance requirements while also offering unmatched production speed, reliability, and ease of automation.
Obtenga la guía de soluciones de soldadura por batería
Descubra cómo combinamos nuestra experiencia en láser con nuestros conocimientos sobre soldadura de baterías para crear soluciones láser para fabricantes mundiales de vehículos eléctricos y baterías.
Obtenga la guíaLaser Processing Provides Unique Benefits for EV Manufacturers
The Fastest Module Busbar Welding
Laser welding is capable of making more busbar-to-terminal welds per second than any other metal joining process, enabling manufacturers to dramatically increase module throughput.
Ultra-Consistent Welding Results
Laser welding is a non-degrading, non-contact process that produces consistent, high-quality welds across millions of busbar-to-terminal connections.
Highly Flexible Weld Joint Design
Laser parameters can be easily adjusted to match changing module production requirements such as weld size, shape, and pattern with no mechanical changes required.
Five Key Laser Welding Advantages for Battery Modules
Salpicaduras y porosidad prácticamente eliminadas
Weld spatter and porosity that can reduce busbar performance are virtually eliminated by dual-beam technology that allows for high welding speeds without compromising weld quality.
Ventana de proceso ampliada
IPG dual-beam technology has a wider selection of laser configurations than alternative technologies, allowing for greater process optimization and reduced sensitivity to variations in cell and busbar height.
Soldadura de materiales diferentes simplificada
Single-mode lasers use high power density to easily join the dissimilar materials used in busbars and cell electrodes like copper, aluminum, and nickel-coated steels with minimal heat input.
Medición de soldaduras en tiempo real
IPG patented weld measurement technology provides highly accurate, non-destructive weld measurements on each weld as it is performed for 100% quality assurance of busbar-to-cell connections with no additional cycle time.
Discover Your Busbar Laser Welding Solution
IPG colabora con fabricantes de movilidad eléctrica en todo el proceso de producción, desde la investigación y el desarrollo hasta la fabricación a gran escala.
¿Listo para empezar? Envíenos una muestra para su evaluación o las especificaciones de su producto y nuestros expertos en láser le recomendarán la solución láser que mejor se adapte a su aplicación.
Obtenga una evaluación de la solicitudSoluciones para otras aplicaciones de movilidad eléctrica
