IPG Photonics AG
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Laser-Nahtstepper

The Laser Alternative to Resistance Spot Welding

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Schweißen-Symbol

60 mm/s

Welding Speed

Ultra-kompakt

675 lbs

Clamping Force

Wobble-Welding-Icon

Up to 40 mm

Seam Length

The Laser Seam Stepper system is a dedicated solution for overlap welding of different materials such as aluminum, stainless steel, and coated or hot formed steel.

Created by IPG as a faster and more flexible alternative for resistance spot welding, this system provides consistent weld quality at reduced operating costs.
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  • IPG-Bild
Schweißen-Symbol

60 mm/s

Welding Speed

Ultra-kompakt

675 lbs

Clamping Force

Wobble-Welding-Icon

Up to 40 mm

Seam Length

The Laser Seam Stepper system is a dedicated solution for overlap welding of different materials such as aluminum, stainless steel, and coated or hot formed steel.

Created by IPG as a faster and more flexible alternative for resistance spot welding, this system provides consistent weld quality at reduced operating costs.

High-Efficiency, High-Quality Overlap Welding

The laser seam stepping (LSS) process produces welds up to 3X stronger than resistance spot welding with faster and easier part fixturing requirements. Higher strength welds allow product engineers to design lighter weight parts, reducing material and processing costs. Laser seam stepping is a virtually wear-free process with no electrodes to replace, allowing for virtually no tool downtime.
 
Laser Seam Stepper systems feature integrated process monitoring to minimize scrap and improve yield. For industries like automotive, farm and industrial equipment, white goods, and aerospace, IPG Laser Seam Steppers provide consistent, high-strength welds.
 
 

Superior Overlap Welding

More manufacturers across every industry are turning to laser welding as they come to rely on process benefits offered only by laser technology.
 
The Laser Seam Stepper simplifies the laser overlap welding process by integrating an IPG fiber laser with a clamping tool to weld and clamp simultaneously.

  • Shear Strength

  • Cross-Tension Strength

  • Cost

  • Prozessflexibilität

Traditional

Spot Welding

  • Shear StrengthLow

  • Cross-Tension StrengthLow

  • CostHigh

  • Process FlexibilityAverage

Laser-Nahtstepper

Overlap Welding

  • Shear StrengthHigh

  • Cross-Tension StrengthHigh

  • CostLow

  • Process FlexibilityHigh

"With Laser Seam Stepper we get higher strength welds at lower cost and shorter cycle time than traditional resistance spot welding. With no consumables to replace and easy line integration, this is our process of choice."

Arbeiten Sie mit unserem Ingenieurteam zusammen, um die Laserlösung zu finden, die Ihren Anforderungen am besten entspricht.

Entdecken Sie Ihre nächste Laserlösung

Unsere Anwendungsingenieure, Entwickler und Wissenschaftler stehen Ihnen in Dutzenden von hochmodernen IPG-Anwendungszentren weltweit zur Verfügung, um Sie bei allen Fragen von der Prozessentwicklung und -optimierung bis hin zur Serienfertigung zu unterstützen.

Der Einstieg ist ganz einfach: Schicken Sie uns ein Muster zur Bewertung oder erzählen Sie uns einfach von Ihrem Projekt, und wir kümmern uns um den Rest.

Loslegen
The Laser Seam Stepper features an IPG fiber laser, beam delivery head, and system controller seamlessly integrated into one cohesive system.

Simplified Laser Welding Integration

Laser Seam Stepper is a fully integrated welding system complete with IPG fiber laser, beam delivery head, and system controller. The choice of C-Gun and Picker process heads are compatible with either two-side or single-side clamping access and enable control and monitoring of clamping forces. This fully-automated system is easily integrated with all typical industrial robots.

Laser Seam Stepper System Specifications

Laser-Nahtstepper
Laser-Nahtstepper
Main Beam Output Power
up to 3.5 kW
Spot Size
0.25 to 0.6 mm
Max Welding Seam Length
40 mm
Wobble Amplitude
±1 mm
Wobble Frequency
0 to 30 Hz
Wobble Speed
up to 60 mm/s
Welding Head Clamping Force
Single-Sided: 0.3 to 1 kN
Double-Sided: 0.8 to 3 kN
Controller Dimensions
608 L x 808 W x 1335 H mm
Laser & Strahlführung
IPG-Laserquelle
Ausgewählt für die beste Übereinstimmung
Welding Beam
Single or Trifocal
Strahlengabe-Kopf
Single-Sided Clamping Head
Double-Sided Clamping Head
Weitere Informationen
Laser-Nahtstepper
Laser-Nahtstepper
Main Beam Output Power up to 3.5 kW
Spot Size 0.25 to 0.6 mm
Max Welding Seam Length 40 mm
Wobble Amplitude ±1 mm
Wobble Frequency 0 to 30 Hz
Wobble Speed up to 60 mm/s
Welding Head Clamping Force Single-Sided: 0.3 to 1 kN
Double-Sided: 0.8 to 3 kN
Controller Dimensions 608 L x 808 W x 1335 H mm
Laser & Strahlführung
IPG-Laserquelle Ausgewählt für die beste Übereinstimmung
Welding Beam Single or Trifocal
Strahlengabe-Kopf Single-Sided Clamping Head
Double-Sided Clamping Head
  Weitere Informationen

Die oben genannten Spezifikationen entsprechen Standard-Systemkonfigurationen. IPG kann auf Anfrage auch kundenspezifische Spezifikationen anbieten.

Die Produktverfügbarkeit kann je nach Region variieren.

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Wie können wir Ihnen helfen?

Ganz gleich, ob Sie ein Lasersystem mit individuellen Spezifikationen benötigen oder einfach nur mehr über die Laserbearbeitung erfahren möchten – ein IPG-Laserschweißexperte hilft Ihnen gerne dabei, die für Sie passende Laserlösung zu finden.